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Wings

Wings

Flap Drilling and Deburring – Day 1

I got all of the ribs drilled. Luckily the holes were all final sized already. There were just the two holes on each nose rib that were non-existent that I had to drill. Unfortunately I found another issue with a rib while I was deburring it. It was cracked where Read more

By olanandkate, 2 monthsJuly 3, 2025 ago
Fuel System

Left Tank Leak #2

After I fixed the two leaks that were near the gas cap, I went to pressure test it again and I had three leaks near the fuel level sender! I pulled the fuel level sender off and looked in and the bead looked just fine, which is the crazy part. Read more

By olanandkate, 2 monthsJuly 3, 2025 ago
Wings

Flaps Initial Assembly

I got the flaps fully assembled tonight. It took a bit because they are just so stinking long. I don’t have a table long enough for them to fit on really so I might have to figure something out before I verify they are match drilled. I can only hope Read more

By olanandkate, 2 monthsJuly 1, 2025 ago
Fuel System

Tank Tests – One Good One Bad

The first thing I got to was the tanks. My testing kit arrived and I got it all setup. Luckily the right tank did not have any leaks, but the left tank had two. But luckily those two leaks were right near the gas cap so I was able to Read more

By olanandkate, 2 monthsJuly 1, 2025 ago
Wings

First Day of Flap Building

I got quite a bit of the initial work done on the nose ribs and brackets. I did make one mistake that I’ve ordered replacement parts for. The drill press caught the part and forced it off the table and up the drill bit, which elongated the hole. Unfortunately it Read more

By olanandkate, 2 monthsJune 30, 2025 ago
Fuel System

Tanks complete and ready for pressure testing

I got the rest of the 40 rivets set and I drilled and dimpled the screw holes on the edge of the skin. Now I just need to let these sit for a few more days to make 100% sure they are cured and hopefully the pressure testing kit will Read more

By olanandkate, 2 monthsJune 29, 2025 ago
Fuel System

Tanks Fully Assembled (Almost)

The rear baffles and Z brackets have now been installed on both tanks! I’m so glad that part is done and I can’t wait for my test kits to arrive so I can verify they are 100% sealed. I know the front half is sealed so now I just need Read more

By olanandkate, 2 monthsJune 28, 2025 ago
Fuel System

Leak Testing Completed Successfully and Fuel Return Port

The leak testing was successful apart from the caps and the seal I did on the fuel vent line. With those fixed it did not leak anymore. I went ahead and installed the fuel return ports so that I can have it there when I finally make my decision on Read more

By olanandkate, 2 monthsJune 28, 2025 ago
Fuel System

Leak Testing Before Closing Tanks

I felt it would be prudent to test the tanks in their current state for leaks. There are different ways everyone has done this but I’m just going to do water for now. I filled them up with water and the only leaks I had was my tape job trying Read more

By olanandkate, 2 monthsJune 26, 2025 ago
Fuel System

Day 3 & 4 Cleanup and Sealing Tanks

I did some cleaning yesterday and today but I forgot to post it yesterday. Not a huge deal since it didn’t really change the appearance of the tanks that much. I did find a single rivet that I forgot to encapsulate so I got that sealed and I also got Read more

By olanandkate, 2 monthsJune 25, 2025 ago

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Aircraft Build Time

Airplane sectionBuild time (hrs)
Avionics/Electronics9
S06 - Vertical Stabilizer22.5
S07 - Rudder34.25
S08 - Horizontal Stabilizer49.75
S09 - Elevators59
S10 - Tailcone75.75
S11 - Empennage Attach27.75
S12 - Empennage Fairings26.5
S13 - Main Spar18.25
S14 - Wing Ribs35.5
S15 - Rear Spar29.25
S16 - Top Skins32.75
S17 - Outboard Leading Edge34.75
S18 - Fuel Tank79.5
S20 - Bottom Skins42.25
S21 - Aileron35.5
S22 - Flap44
S23 - Aileron Actuation11
S24 - Wing Tip Installation14.5
S25 - Mid Fuselage Bulkheads0.25
S26 - Mid Fuselage Ribs Bottom Skins0.25
S27 - Firewall0.25
S28 - Forward Fuselage Bulkhead Ribs0.25
S29 - Fuselage Side Skins4
S30 - Step Installation2
S31 - Upper Forward Fuselage0.25
S32 - Tailcone Attach14.75
S33 - Baggage Area18.25
S35 - Access & Floors3.5
S36 - Brake Lines4.5
S38 - Rudder Pedals & Brake System12.5
Total742.5
Recent Posts
  • Baggage Bulkhead Partially Installed
  • Baggage Floor Completed
  • Antenna Doublers Fabricated and Ready for Riveting
  • Baggage Floor and Rear Seat Floor Drills and Dimpled (almost)
  • Quickbuild Review Logging – Section 31
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